The surface cleaning of the plasma cleaning machine
Author： Shenzhen three and wave of Electrical and Mechanical Technology Co., LtdIssuing Time：2017-08-03 09:10:41Pageviews：3951【smallmediumbig】
Plasma pretreatment and cleaning for the plastic, aluminum and even glass after the subsequent painting operations to create the ideal surface conditions.Since plasma cleaning is a \"dry\" cleaning process, the material can be immediately processed into the next step, so plasma cleaning is a stable and efficient proces...
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Plasma pretreatment and cleaning for the plastic, aluminum and even
glass after the subsequent painting operations to create the ideal
surface conditions.
Since
plasma cleaning is a "dry" cleaning process, the material can be
immediately processed into the next step, so plasma cleaning is a stable
and efficient process. Due
to the high energy of the plasma, the chemical or organic contaminants
on the surface of the material can be decomposed, and all impurities
that may interfere with the attachment are effectively removed, allowing
the material surface to meet the optimum conditions required for
subsequent coating processes. The
use of plasma technology in accordance with the requirements of the
surface cleaning process, the surface without mechanical damage, without
chemical solvents complete green environmental protection process,
release agent, additives, plasticizers or other hydrocarbons caused by
surface contamination can be removed. The surface cleaning by plasma can remove the finest dust particles that are tightly attached to the plastic surface. Through
a series of reactions and interactions, the plasma can remove these
dust particles from the surface of the object thoroughly. This
can greatly reduce the high quality requirements of the coating
operation of the rejection rate, such as the automotive industry in the
coating operations. A fine, high-quality surface can be obtained by a series of physical
and chemical effects at the microscopic level, by plasma surface
cleaning.
The superiority of plasma cleaning
The plasma cleaning process can achieve a true 100% cleaning
Compared to plasma cleaning, washing with water is usually just a dilution process
Plasma cleaning does not require other materials compared to CO2 cleaning technology
Plasma cleaning can handle the complete surface structure of the
material, rather than just the surface protrusion, compared to
sandblasting.
Can be integrated online without additional space
Low operating costs, environmentally friendly pretreatment process
Pretreatment: Plasma surface treatment for different applications
Plasma
surface treatment technology can be used for surface activation of a
variety of materials, including plastics, metals, glass, textiles and so
on. Whether it is to be coated or bonded on the treated surface, the
effective activation of the material surface is a necessary process
step.
The surface was tested by using a surface test ink to show:
The
surface tension is low and the test ink can not wet the surface. After
the plasma treatment, the surface tension is improved and the test ink
can completely wet the surface activation of the surface by plasma
treatment. The plasma surface treatment can effectively activate the
surface of the material. For plastics, non-polar surfaces are often difficult to bond and coat,
and the surface activation is to modify the structure of the polymer
molecules that make up the plastic, making the material surface easy to
process and process.
Advantages of plasma activation
The process is fast and reliable
Uniform plasma beam ensures uniform and stable surface treatment
Low cost, environmentally friendly pretreatment process
No corona effect of the pretreatment process; material in the treatment does not touch the high voltage.
Pretreatment:
Plasma technology and plasma coating technology, with unlimited
application to expand the potential of the surface coating process With
plasma technology or plasma coating technology, can make the surface to
meet the various characteristics of the follow-up process With the help
of this novel plasma technology, the use of Low-cost material, you can produce new, high-quality high-quality materials. Plasma
coating technology is very suitable for selective coating treatment,
which greatly expanded the application of this technology. PET
film, aluminum foil, textiles, glass, all kinds of plastic, metal and
precious metals can be used to complete the surface treatment of plasma
coating. With this technique, it is also possible to harden the material, for
example in the production of a tool, or to produce a plastic product
with a sticky surface or a self-adhesive surface.
Plasma
treatment ensures reliable coating attached to the actual production,
often using a robot to control the plasma spray gun for product surface
treatment. Typical
applications of plasma pretreatment include automotive and aerospace,
electrical and electronic appliances and home appliance manufacturing,
commodity manufacturing and packaging. The plasma pretreatment ensures the adhesion of the surface coating on
a plastic material such as aluminum, a plastic material such as PP or
EPDM, or other material.
Process:
The use of plasma treatment technology to achieve a reliable and
durable bonding between the plastic material between the long and long
bonding quality can be attributed to the high surface activation of
plasma surface treatment. Industrial applications require a large amount of adhesion to glass, metal, plastic, fabric and film. In the field of plastic bonding, there are also difficult to count the application examples. In
addition to the bonding between plastics, plasma technology has been
successfully applied to structural bonding during assembly. For example, in the automotive industry, the radiator and truck body of the bonding surface after plasma pretreatment. After
plasma pretreatment, no additional cleaning or other pretreatment
processes are required, and plasma technology ensures high adhesion
strength. Through years of process development cooperation, the company has a
lot of data on the bonding process technology, including, after plasma
treatment, what kind of material to use what adhesive can get the best
bonding effect.
Process:
the use of two different materials combined with the new process in the
two-component injection molding using plasma technology to produce new
composite materials using plasma technology, two-component injection
molding process can be two incompatible materials firmly To bind together. This
is mainly related to the bonding of hard and soft rubber, for example,
silicone rubber and polypropylene composite materials. The
cost of using composite materials with two-component injection molding
is very economical and can produce new products with strict specific
requirements for materials. Two-component
injection molding process in-line online application In the injection
molding process, after injection of the first component material, the
injection mold is opened, the plasma spray gun needs to be scanned with
the second component material, The first component material is treated so as to enable reliable bonding with the second component material. By means of plasma technology, different general conventional materials are used in the processing of medical devices. Plasma
processing systems: Plasma surface treatment systems, an efficient and
simple "on-line" process for a wide range of processes. For the
processing of the surface properties of those products, the plasma
processing technology is a process for the processing of decisive
factors. Appropriate and effective means of improving the surface.
This
atmospheric pressure plasma treatment technology can selectively clean,
activate, or paint, including plastic, metal, glass, film or fabric
materials, including a variety of materials. Through these treatments, the plastic can be barrier, the metal is resistant to corrosion, or the glass is resistant to dirt. After
the material has been processed, the quality of the coating or printing
is higher, the quality is more stable and the durability is longer. Atmospheric
pressure plasma treatment technology, can make users specific
processing, a highly efficient, economical, environmentally friendly
advanced processing technology.
2017-08-03
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